Industrial processes and equipment drive mass manufacturing. In turn, this production drives the economy and provides employment and prosperity. When the manufacturing sector is inefficient, the economy suffers slowdowns. In an ideal manufacturing scenario, production cycles and product quality would perform according to benchmarks, but in truth even the smallest of equipment problems and procedural inefficiencies can result in a ripple effect that has an impact on jobs, growth, and economic development.
Improving Industrial Efficiency in the Manufacturing Sector
Given the importance of the manufacturing sector to any well-developed national economy, it makes sense to ensure that the root causes of any inefficiencies are identified and rectified on the factory floor. Overall Equipment Effectiveness (OEE) and OEE Systems is a method that can assess manufacturing operations either in one tool or piece of equipment or in an entire system or chain.
The innovative software that powers this process can accurately measure the effectiveness of any system and provide insights into how it can be improved and where it is going wrong. The key to the way this process works can be divided into three areas of concern as follows:
- Availability: This is a measure of the availability of any system to perform production. When there are problems in this area, it typically means that there are equipment failures that result in production schedule delays.
- Performance: Ideally, a piece of equipment would perform at an optimal level according to engineering and design benchmarks. In reality, equipment often needs fine-tuning and adjustment, which adversely impact By evaluating this through an Overall Equipment Effectiveness program, it is possible to measure real-world equipment performance against benchmarks to identify problem areas.
- Quality: In manufacturing, the quality of the end product is the key to a profitable business model. When there are problems in the manufacturing process, there may be more economic losses due to faulty end products, rejected products that do not meet standards, or products that need further work before they can be sold. An OEE system compares actual product quality to benchmarks.
The innovative software that powers OEE provides a wide range of accurate analysis and data capture points that can be graphically displayed in a human-readable format. This ensures that decisions can be made quickly.
Analysing the Raw OEE Data
By analysing the gaps between real-world performance and optimal performance in product manufacturing, it is possible to make changes to the production chain to meet higher standards of operation. In fact, the data gathered by an OEE analysis cycle can even result in more effective investments because the inefficiencies and problems have been identified accurately.
Without these data points, any investments in improving the production chain may in fact be too broadly aimed to be truly effective. OEE provides a pinpointed analysis of either a single piece of equipment or an entire production chain and provides information in a format that ensures correct conclusions and much better investments. In many cases, the company can even save money by only investing in areas that actually require improvement.